ABOUT THIS EPISODE
Most CPG founders can tell you how many cases they have on hand. Almost none can tell you how many days that actually buys them. In this episode, Connor and Luke sit down with Mac McAvoy, founder of DeepWorks CPG and one of the sharpest operators in consumer goods, to unpack the unglamorous backend work that quietly decides whether a brand scales or stalls.Mac has done it in the deep end. He packed two duffel bags, moved from Florida to LA to run operations for Dirty Lemon, took a cold-chain, HPP beverage all the way to shelf-stable so it could land in Walmart, and did it partly living out of an Escalade during COVID. From there he ran operations for one of California's top cannabis brands with 125 people and over 200 SKUs across three shifts a day, helped build Barcode's hydration story, and now runs DeepWorks, a fractional operations firm for CPG brands, with clients including Stiller's Soda, HY.Q, Buffs, Sauz, and Habiza Hummus.Inside the conversation: How to track inventory in days on hand instead of cases, and the weighted velocity burn formula Mac builds first for every client (25% last 14 days, 25% quarter to date, 50% year to date). Why the 75% shelf life rule forces you to clear your floor every 90 days. The build, fix, or enhance framework for knowing exactly where a brand needs help. How to actually manage a co-packer relationship, why "you'll be back" is a threat you should never make true, and the break-room trick that gets a facility to care about your product. Where COGS reduction really comes from, and why Mac reviews it quarter by quarter, not week by week. Why taste has to come first and function second, plus the wild story of a brand filling its packaging with water because the product tasted so bad. And the cross-functional truth that operations is a thankless, zero-sum game, so the real win is giving founders their sleep back.If you are a founder running and gunning with nothing on the backend, or scaling faster than your systems can handle, this one is a masterclass in the work nobody claps for but every brand needs.Connect with Mac McAvoy: https://www.linkedin.com/in/mac-mcavoy-2a230365/Work with DeepWorks CPG: https://www.deepworkscpg.com/Connect with Connor Macpherson: https://www.linkedin.com/in/connor-retail/Connect with Luke Anthony: https://www.linkedin.com/in/luke-anthony-🍵-394052131/Powered by Plus Forty: http://plusforty.co/Book a call with Plus Forty: https://calendly.com/d/cr89-stz-hcy/shared-booking-link#CPG #ConsumerPackagedGoods #CPGoperations #SupplyChain #InventoryManagement #DTCtoRetail #BeverageIndustry #FractionalCOO #RetailStrategy #COGS #Walmart #FoundersJourney #OperationsLeadership #ShelfSpacePodcast #DirtyLemon #DeepWorks
