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Hey orbiters! This episode is possible thanks to Level Up Texas, powered by Texas AM University.
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We hope you enjoy it.
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Hey parents, this is our final episode in the Cool Job series with Level Up Texas and the Texas AM Office for Youth Engagement.
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We've explored eight exciting STEM careers and the science behind their jobs.
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Okay, let's get started.
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Wow, Hank, look at that! I feel like every time we walk past this construction site, the building gets even taller.
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A few weeks ago, it was just a big hole in the ground.
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Then there was a foundation, then a few big metal poles.
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And now look at it.
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It's even taller than those trees.
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You know, that makes me wonder.
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How did they put something this big together?
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I mean, look at those giant metal beams.
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They can't exactly use a glue stick.
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And I don't think there's a roll of tape big enough either.
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Hey, I wonder what in the world is making those sparks up there.
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You think it's a dragon?
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I guess it does look like dragon breath, but I don't see a dragon.
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But I do see a person wearing a big helmet.
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I wonder what they're doing.
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Hey orbiters, do you ever wonder how big buildings are constructed?
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Or maybe how they make the metal stick together on your favorite playground equipment?
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Or even put the metal together on your trusty tricycle?
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Today, we're gonna learn about welding.
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One of the most important skills people use to build the world around us.
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You orbiter sent in some fantastic questions.
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Why does welding create sparks and bright light?
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Why do welders wear potatoed protective helmets?
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And we have the perfect expert to help us out.
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His name is Mr.
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Rudy.
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He's a welding teacher who has spent a lot of time welding things together.
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Hey there, Mr.
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Rudy.
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Good morning, overriders.
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My name is Rudy Rodriguez.
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I'm the agricultural science and welding instructor at Weimar High School in Weimar, Texas.
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Well, that's cool.
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You teach welding in high schools?
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What's that like?
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Every day I get to work with the students.
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I get to teach them how to weld, fabricate, and build all types of shop projects.
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Anything from fire pits to very big trailers.
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One of my favorite parts of the job is just watching students discover a new skill and realize that they can build anything from scratch with their own two hands.
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That sounds awesome.
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Hey, Mr.
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Rudy, what were you like as a kid?
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Well, as a kid, I was always outside.
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I grew up helping my father on the farm, being around farming ranch equipment.
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I loved taking things apart and seeing how they worked.
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And sometimes I even got to put them back together and still worked afterwards.
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I enjoy building and fixing things, working with my hands.
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These interests are really what pointed my career toward teaching welding and agriculture.
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All right, I have lots of questions for Mr.
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Rudy.
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Let's get started.
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Hey parents, our friends at Level Up Texas are developing resources for teachers and families to help their little ones explore these exciting careers.
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Stay posted and we'll add the links to the show notes as soon as they're available.
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Alright, get us rolling, Egret.
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Hi everyone my name is Egret Masterhouse.
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I'm 10 years old.
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I live in Santa Cruz, Bolivia, and my question is what is welding?
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Well, Egret, to make it very simple, welding is a way of joining two pieces of metal together.
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Oh, interesting.
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Kind of like how I use glue to stick two pieces of paper together, or when Hank broke my mom's favorite vase and we tried to tape it back together.
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I know Hank.
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I didn't think mom would notice either.
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Instead of using glue or screws, we use heat to melt the edges of the metal.
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As the metal cools, it hardens into one solid piece.
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And if this is done correctly, the welded joint is actually just as strong, if not stronger than the original metal.
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Hey orbiters.
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Rudy said the word joint.
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A joint is a place where two different parts meet.
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In your body, your elbow is a joint, and so is your knee.
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They're places where different bones meet and connect.
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And welding, when Mr.
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Rudy says a joint, he means the place where two pieces of metal come together and are joined.
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Hey Mr.
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Rudy, where can we see things that have been welded together?
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And orbiters.
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Listen closely, and whenever you hear something that you've seen, I want you to slap one of your knee joints.
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You know, it's funny you ask that.
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You see it literally everywhere.
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You ride in a car, you've seen welding.
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Your bike has welds on it.
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The swing set of the park, bleachers in a football stadium, farm tractors, water towers, barbecue pits, and even roller coasters all rely on welding.
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Once you know what to look for, you'll start noticing them everywhere.
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Alright, orbiters, here's what to look for.
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You're trying to find something made of metal where two different pieces of metal come together.
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Often there's a corner, edge, or a connection point.
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If you look closely, you may be able to see little bumps or raised lines where the metal was welded together.
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You can turn this into an activity.
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See if you can find things that have been welded.
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If you look closely, I bet you can find many things in your home, around your school, or in a playground.
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You can pause here if you'd like to try right away.
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Hey, Mr.
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Rudy, what exactly is happening to the metal when you weld something?
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During welding, a welding machine creates a source of heat.
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Through the transfer of electricity, it heats up the metal hot enough to melt.
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The heat melts the edges of the metal pieces we're joining, and often we add a little extra metal.
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It's called filler metal.
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Mr.
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Rudy said filler metal.
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To understand what that is, think about building a sand castle.
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Sometimes you need a little extra sand to fill in a gap to make the castle stronger.
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Filler metal does something similar.
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The extra metal helps to fill space between the pieces and makes the welding joint stronger.
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When everything cools back down, the melted metal becomes one solid piece again, creating one continuous piece instead of two separate pieces.
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Hey, Mr.
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Rudy, when it's winter time and my family puts a piece of wood in the fireplace, it burns up and turns to ash.
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Does metal also burn up when you are welding?
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One important thing to understand is that metal doesn't burn away during welding, it changes from a solid into a liquid and then back into a solid, just like ice melts and then freezes back into ice.
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That's so cool.
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Hey, Samantha and I have a question about the sparks that Hank thought was dragon breath.
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Woo! Hi, I'm Samantha from Costa Rica.
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I'm seven years old.
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And I want to know why does welding create sparks and bright light.
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Sparks are just tiny pieces of hot metal flying away from the weld.
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They're glowing because they're extremely hot.
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And then the bright light comes from the welding arc.
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Mr.
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Rudy said another cool welding word.
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A welding arc.
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A welding arc is a stream of electricity that jumps through the air between the welding tool and the metal.
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As the electricity moves through the air, it creates superheat that melts the metal.
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Actually, orbiters, Mr.
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Rudy gave me a really fun fact.
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How hot do you think the welding arc can be?
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Here's some options.
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Is it as hot as an oven, around 350 degrees Fahrenheit?
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Is it as hot as a campfire, a thousand degrees Fahrenheit?
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As hot as a rocket booster, or 6,000 degrees Fahrenheit?
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Or even hotter?
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Shout out your guests.
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Which you can reach temperatures of around 10,000 degrees Fahrenheit, which is actually hotter than the surface of the sun, which is why welders always wear special helmets to protect their eyes.
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Holy Jamolys, hotter than the surface of the sun?
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Mr.
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Rudy mentioned wearing special helmets to protect their eyes.
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That reminds me of this question from Josh.
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Hello, my name is Josh, and I'm four years old and I live in downtown Houston.
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And my question is, why do why do welders wear protected protective helmets?
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Wanna know something super interesting, orbiters?
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The bright light from a welding arc isn't just bright, it also gives off ultraviolet light, which we can't see.
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Just like too much sunlight can give your skin a sunburn, ultraviolet light from welding can damage your eyes if you look at it without protection.
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That's why welders wear special helmets with dark lenses.
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And here's an important safety tip.
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Never stare at someone who is welding.
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The bright light can hurt your eyes, even from far away.
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Speaking of equipment, Lily had a question about technology.
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My name is Lily.
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I'm 9 years old and I'm from Florida.
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My question is, what do you use to weld?
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Great question, Lily.
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If you were a welder, you'd usually use a few important tools.
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First, there's a welding machine.
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The tool that creates the heat needed for welding.
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Then there's the welding torch, which is what the welder holds and points at the metal.
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Sometimes, welders also use filler metal, which is a little extra metal that helps create a strong weld.
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And of course, they wear special safety equipment, like helmets, gloves, and protective clothing.
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Hey Mr.
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Rudy, can you tell me and Lily more about welding technology?
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Today's welders use some amazing technology, Lily.
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There are computer-controlled welding machines, robotic welders that build cars, laser welders used for precision work, and helmets that automatically darken the instant welding begins.
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The basic idea welding has been around for a very long time, that technology just keeps getting smarter and smarter, making welding safer and safer.
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Hey, Mr.
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Rudy, I heard there are different ways to weld.
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Can you tell us about that?
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Absolutely.
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Some methods work better on thick steel, while others are better for sheet metal or aluminum.
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Some use electricity, while others use special gases or lasers.
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Engineers usually choose the best type of welding based on what they're building.
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Okay, so it sounds like the type of welding you use depends on what type of metal you are welding and what environment you're working in.
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Are there some common types, Mr.
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Rudy?
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The three most common are MIG, stick, and TIG welding.
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MIG is perfect for controlled settings in a shop.
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Stick welding is a preferred method of outdoor welding.
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And then TIG welding is perfect for metals such as aluminum or stainless steel.
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Okay, we got a question from Kenji that I want to make sure we answer.
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Hi Weber, my name is Kenji.
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I'm six years old, and my question is can you weld underwater?
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That's crazy talk, Kenji.
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Welding has sparks and fire and super hot things.
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And last time I checked, water is wet and definitely not fiery.
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It must be impossible to weld underwater, right, Mr.
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Rudy?
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This is a great question, and yes you can.
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Wait, really?
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Uh specially trained underwater welders repair ships, bridges, and dams.
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They have to be expert divers as well as expert welders.
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Okay, that blew my mind a little bit.
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Hey, we have some curious orbiters who are asking what I'm thinking.
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Hello, my name is Caleb.
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I live in Illinois, and I'm four years old.
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And my question is, why is running so dangerous?
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Hi, I'm Santiago.
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I'm five.
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I'm leaving the car setting.
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And like Western, what materials are used for making welding equipment safe.
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Bye bye.
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Well, gentlemen, safety is always one of the most important parts of welding.
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Welders wear helmets to protect their eyes from the bright lights, gloves to protect their hands from heat, and flame-resistant clothing to protect your skin.
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We also make sure there's good ventilation because some welding processes do create fumes that are not good for you.
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Just like football players wear helmets and firefighters for protective gear, welders wear equipment so they can stay safe every day.
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Safety sure sounds important working with something that gets as hot as the surface of the sun.
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Hey, how about we pause for a mystery sound?
00:12:21.600 --> 00:12:24.879
You can move around and wiggle while you listen and think about what the sound is.
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I carry my own warning sign wherever I go.
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Stick around to the end for the answer.
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Hey Mr.
00:12:57.919 --> 00:13:03.440
Rudy, you've done a bunch of different welding jobs on ranches and oil fields and in welding shops.
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What are some jobs that involve welding?
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People usually think about construction, but welding is used in so many careers.
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Farmers and ranchers repair equipment, mechanics weld car and truck parts back together, factories build everything from trains to airplanes.
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Shield builders, pipeline workers, race car builders, artists, military contracts, even amusement parts all depend on skill welders.
00:13:34.960 --> 00:13:37.039
Wow, that's so many different jobs.
00:13:37.200 --> 00:13:41.919
Hey orbiters, this could be a good time to pause the episode and talk with a friend or a family member.
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Which of these things would you be super excited to work on as a welder?
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Building tall buildings, fixing farm equipment, working on cars and trucks, making trains, joining oil pipelines, creating artwork that uses metal, or something else.
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Pause here and hit play whenever you're ready.
00:14:02.559 --> 00:14:05.519
Hey Rudy, how did you get started in welding?
00:14:07.360 --> 00:14:10.879
Going back to my childhood, I started because I like working with my hands.
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I wanted to learn to build and repair things, mostly because I was taking them apart and had to figure out how to put them back together.
00:14:16.159 --> 00:14:20.960
But the more I practiced, the more I realized welding could solve real problems and create useful things.
00:14:21.200 --> 00:14:24.320
I got we have some orbiters who also like to take things apart.
00:14:24.559 --> 00:14:25.120
Hey, Mr.
00:14:25.279 --> 00:14:34.080
Rudy, what if I want to learn how to weld, but I also like doing other things, like cooking, or being an engineer, or working in business, or studying dinosaurs.
00:14:35.200 --> 00:14:36.480
Can I still do those things?
00:14:36.720 --> 00:14:37.279
Absolutely.
00:14:37.440 --> 00:14:38.399
This is a great follow-up.
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Probably about half of my students will not go into a welding career, but this is such a great skill to have in your back pocket.
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I know, Hank, you don't have pockets.
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Mr.
00:14:47.440 --> 00:14:50.480
Rudy doesn't carry a welding machine in his back pocket either.
00:14:50.639 --> 00:14:53.519
He means welding is a skill that he can use whenever he wants to.
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Not everyone who learns to weld becomes a professional welder.
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Engineers use welding knowledge when they design products.
00:14:59.600 --> 00:15:02.240
Farmers and ranchers repair their own equipment.
00:15:02.480 --> 00:15:13.200
Mechanics use welding to fix vehicles, and even people who work other careers often find welding to be valuable life skill that saves money and helps them build or repair things on their own.
00:15:17.039 --> 00:15:18.799
Hi, my name is Alina.
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I live in California.
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My question is, what is it like to weld things together?
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Hi, my name is Alisa.
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I am six years old.
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I am for Saldillo, Mexico.
00:15:34.159 --> 00:15:42.159
And my question is, what is it like to weld things together?
00:15:42.720 --> 00:15:43.600
Thank you.
00:15:43.840 --> 00:15:45.200
I was thinking the same thing.
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Working with cool technology, staying safe around super hot metals, wearing that super cool mask thing to make sure your eyes stay safe.
00:15:52.399 --> 00:15:53.279
That sounds really cool.
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What's it like, Mr.
00:15:54.320 --> 00:15:54.879
Rudy?
00:15:55.039 --> 00:15:56.879
Well, ladies, every day is different.
00:15:57.039 --> 00:16:01.919
One day you might repair something that's broken, and the next day you're building something completely new from scratch.
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Welding takes patience, problem solving, and attention to detail.
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It's rewarding because at the end of the day, you can step back and look at what you build and say, I make that.
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Kind of like when Hank makes a mess and steps back and says, Woo, woo! Let's go to this question from Luna.
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Hi, my name's Luna.
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I'm six years old and I live in New York.
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And my question is, how do how do some people enjoy welding and others don't?
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Well, Luna, if you like to build things, solving puzzles, working with your hands, being creative, or figuring out how things work, welding can be a great fit.
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It's a skill that combines science, technology, engineering, art, and creativity all in one package.
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I bet we have lots of orbiters who have active hands and who like figuring things out.
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Hey, Mr.
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Rudy, how do people learn how to weld?
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Many people get their first experience in high school career technical education programs like the ones I teach.
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Others learn at trade schools or community colleges, and many learn alongside experienced welders.
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We call these apprenticeships.
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The great thing about welding is that you're always learning something new.
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Around here, we love learning new things.
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Hey Mr.
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Rudy, how can families continue to learn about welding?
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One of the best ways is to see if your local school offers a career and technical education program or CTE classes.
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The CTE programs give hands-on experiences in careers like welding, construction, agriculture, robotics, healthcare, and many other career apps.
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Career and technical education programs sound like a great way to get started.
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Families can also visit local career fairs, manufacturing, open houses, agricultural events, or technical colleges to learn more about opportunities available for apprenticeships.
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And families, you don't have to wait till high school to start learning about welding together.
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Next time you're in the car, driving over a bridge, playing on a playground, doing a barbecue at the park, or hopping on your trusty tricycle, take a moment to notice where they may have used welding to join pieces of metal.
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Orbiters, I bet your mom or dad or a friend will be super impressed if you point out something with welding that even they didn't notice.
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Hey orbiters.
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I don't know about you, but I'm ready for a wiggle break.
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Today, I want you to do your best impression of a tidal wave with your arms or your whole body.
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You can do it sitting down or standing up.
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Get creative with it.
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And while we're being tidal waves, let's recap what we've learned.
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Welding is a process that uses heat to melt metal, so two separate pieces of metal can become one solid piece.
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We learned that welders use tools like welding machines, welding torches, and filler metal to create strong joints, and that the bright sparks and light come from tiny pieces of glowing metal and a welding arc that can be even hotter than the surface of the sun.
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The intense heat, bright light, and electricity involved in welding makes protective equipment very important for staying safe.
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We also learn that you don't have to become a professional welder to learn welding, and that career and technical education programs help students explore hands-on skills like welding, robotics, healthcare, construction, and many other exciting career paths.
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Hey Mr.
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Rudy, thanks so much for joining us on orbit today.
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First off, I want to say thank you so much for having me today.
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Orbiters, stay curious, ask a lot of questions, and don't be afraid to learn these skills.
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Amazing inventions ranging from bridges to skyscrapers, tractors, or rockets.
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Started with someone who's willing to learn, work hard, and create something new.
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So maybe one day you'll build something that changes the world.
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Thank you, Mr.
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Rudy.
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I bet a bunch of our orbiters are gonna change the world and make some really cool stuff along the way.
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Remember the riddle?
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I carry my own warning sign wherever I go.
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If you said it's a rattlesnake, you were right.
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Way to go.
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One last super duper thank you to the team at Level Up Texas at Texas AM University for making possible the Cool Jobs for Curious Kids podcast series on Orbit and Cranio.
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Orbit is produced by Cumbra Kids.
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This episode was written by me, Robert Carpenter.
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The producer is Catherine Aguilar.
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Artwork for the episode by Moises Monsalve and Jorge Wake.
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We'll see you in the next episode.
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Ciao.