Stop Misusing the 2-Bin Kanban System
Mark DeLuzio discusses how the 2-Bin Kanban is meant to ensure the operator does not run out of parts. Find out why it should not be used to structure your primary Kanban system.
The CFO vs. Lean: The Fight That Gets Lean Leaders Fired
Mark DeLuzio, the Father of Lean Accounting, tells his experience and observations on how traditional cost accounting will derail a Lean Transformation.
In many organizations, Lean transformations don't fail on the shop floor—they fail in the finance office. In this episode, "The CFO vs. Lean: …
What a Fighter Pilot Can Teach You About Selling Lean Value – with Randy Fitzhugh
In this powerful episode of Lean 911, Mark DeLuzio sits down with former Air Force fighter pilot and Danaher sales leader Randy Fitzhugh to unpack the real science behind value selling and why most organizations get it wrong.
Drawing from his elite military background and executive experience, …
The Six Sigma Hysteria
In this episode, we dive into the rise, dominance, and controversy surrounding Six Sigma — the corporate improvement system that promised near-perfect quality and became a management obsession across America. From Motorola's statistical revolution to Jack Welch's aggressive rollout at General Elect…
How Hansei Builds Better Leaders
A CNC machine crashed on the shop floor. Nathan Corliss walked out as a young supervisor, angry and ready to blame the operator.
What happened next became one of the most important leadership lessons of his career.
Mark DeLuzio and Nathan talk about the moment that forced Nathan to confront…
25th Anniversary Episode: Lean Horizons’ Reflections – The Rise of Lean Theater
As Lean Horizons celebrates its 25th anniversary, founder Mark DeLuzio reflects on a quarter century of transformation work across six continents and dozens of industries. In this special episode, Mark examines the evolution—and in some cases, the dilution—of Lean thinking since the early days of t…
Who Can Declare War? (Replay)
This episode is a replay of the episode posted on July 1, 2025: Episode 48: Who Can Declare War?
Who has the constitutional authority to declare war: the President or Congress?
Mark DeLuzio takes on a heated question that often gets filtered through party loyalty, current events, and politi…
Beyond Traditional Metrics: Lean Accounting & Cash Flow with Special Guest Mark DeLuzio
Mark Deluzio, a pioneer of lean and the principal architect of the Dana Herb business system, shares his journey and the birth of 'Brave,' a free service for veterans and first responders. He discusses the evolution of lean accounting, challenges with traditional accounting measures, and the import…
Genba Ikigai – The 16 Habits of Lean Leadership with Mark Forkun
Why do Lean transformations fail—and what separates genuine transformation from “Lean theatre”?
In this episode of Lean 911, Mark DeLuzio is joined by Mark Forkun, author of Genba Ikigai – Leading to Serve, for a practical discussion about Lean leadership, leadership habits, problem-solving, cu…
Why The American Dream Feels Out Of Reach
The American Dream used to feel like a simple promise: work hard, buy a house, build a family, and slowly climb toward stability. Talk to a lot of 25 and 30-year-olds today and that same promise can sound like science fiction. Housing affordability is collapsing, interest rates are punishing, and e…
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